Had some shifting issues end of last season with my 03 650. (Bike would not shift out of 1st gear. Showed C51 serial communications error) Finally got around to working on it a month ago. Started by cleaning all electrical connections, then took off clutch, rebuilt and reinstalled. Then rewired all farkles I had previously installed to clean up electrical system.
Bike started and seemed to run fine while on center stand. No more F1 error light. But now the bike stalls out when the rear hand brake is engaged. Tried putting it on the floor to see if I could get it to downshift but bike learched forward on startup and immediately stalled when I hit the brakes to avoid running into one of my work benches.
Did find I had a bad brake switch which I removed and have reordered. But that has no effect on bike issue.
So any thoughts? Did I just screw up clutch rebuild? (only replaced springs and gasket. Everything else was within spec.) CVT issues? (have previously replaced both PPS sensor and Stopper Bolt. Both appear good.) Electrical? Missed putting a connection back together? Mouse chew a wire?
I do not look forward to playing with the CVT, but.......
Welcome any advice or thoughts.
Thanks,
Better Late Than Never (BLTN57)
Bike started and seemed to run fine while on center stand. No more F1 error light. But now the bike stalls out when the rear hand brake is engaged. Tried putting it on the floor to see if I could get it to downshift but bike learched forward on startup and immediately stalled when I hit the brakes to avoid running into one of my work benches.
Did find I had a bad brake switch which I removed and have reordered. But that has no effect on bike issue.
So any thoughts? Did I just screw up clutch rebuild? (only replaced springs and gasket. Everything else was within spec.) CVT issues? (have previously replaced both PPS sensor and Stopper Bolt. Both appear good.) Electrical? Missed putting a connection back together? Mouse chew a wire?
I do not look forward to playing with the CVT, but.......
Welcome any advice or thoughts.
Thanks,
Better Late Than Never (BLTN57)