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it's possible , if other mufflers have similar, but I would think a weep hole would be a a low point, then again, it may acdtually be a low point on the inside
Or a HIGH PRESSURE area.
 

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def high pressure from the way the video looked,
 

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Discussion Starter · #23 ·
Thanks, guys. I got some 1000-degree JB Weld and I guess I’ll go seal it up—Mikey, agree that if others have the hole then I’d be more comfortable leaving it as is. Also, gosh, I hope the muffler doesn’t have other problems?m! The pic does make things look pretty bad, but the rest of the muffler looks…decent? And what symptoms would a bad muffler have?

The only actually comparing I currently have muffler-wise (if this is even a muffler thing) is that the bike has a certain gassy smell when I operate it. Not sure if that’s just normal tho. Have driven enough that I’d think it’s no longer just from sitting but maybe not. I’ll throw in some more sea foam just in case :)
 

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muffler has 2 jobs, supress noise and regulate back pressure, if all the innards fall out, it can't do either an swmbo will complain
 

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Discussion Starter · #26 · (Edited)
Ugh. After finishing the job, I did one more sweep of the internet b/c that hole is just way too perfect-looking.

https://www.reddit.com/r/motorcycle/comments/10kz882

In that thread, Ragman says his has a hole too. His was an '06 650 and mine is an '05 650 according to this thread:

I'm going back outside to wipe the epoxy back off. I guess I'm just surprised that no one else in the forum has the same hole?
 

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Here you go.
Automotive tire Motor vehicle Tire Fender Automotive wheel system
Automotive tire Motor vehicle Gas Automotive wheel system Cylinder
 
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Yes and yes. The 2003 is on my current ride. The 2008 is my spare pipe with an o2 sensor bung.
I took those 2 pictures about 40 minutes ago.
 
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