Joined
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63 Posts
The following is likely redundant but it is provided for information and reference.
I recently purchased a 2016 400 and it already needed at tire at 5200 miles. Not wanting to replace the tire yearly I decided to join the darksiders and purchased a FEDERAL FORMOZA GIO ALL-SEASON RADIAL TIRE - 155/70R13 75T from Amazon.
Following the videos by Mitch I removed the rear tire. I did not remove the lower side panel, but reached underneath to loosen the exhaust.
I found a shop to swap the tires. (I've done it before on other bikes but given the small diameter I decided to just pay. My suggestion on finding a shop is to look for a shop that does a lot of dirt bikes and ATV's in a run down building. Pay cash and see what they'll do.
He got the tire on no problem but the bead would not set. It was cold and he was out of propane for his heater. He ran it to 85psi but it would not set.
I brought it home mounted but the bead remained unset. I put it on the bike and drove it hard around some corners...NO I DID NOT. NOT AN IDIOT (today at least).
It was at about 60 psi and after a few hours by the heater it still wouldn't seat.
I lowered the pressure, lubed it up, and tried again. No luck. Multiple tries. Each time one section of the tire would not be seated and was held up on the internal ridge. I tried vibration with a reciprocating saw, tapping with mallet, rotating, changing which area didn't seat and nothing would do it.
I decided that I should try higher pressure. I put the tire in an enclosure and moved about 60 feet away behind another barrier and a vehicle. If you decide to raise the pressure above a reasonable level (I feel OK up to 70, but use your judgement) use multiple barriers. The second barriers are to stop the shrapnel if the first one is damaged.
I rigged my compressor and regulator so that the hose was a long distance with a locking chuck on the tire. I tried 90psi and no luck. I then turned the regulator up to 120 and bled some air so the compressor cycled on. Somewhere between 100 and 115 both beads popped into place. Sweet sound.
When looking at the tire at lower pressure I was becoming convinced it would never work. But it did.
I remounted it w/o issue and took it for a test ride (straight lines, low speed) with no issues. It feels slightly different than with the stock tire but not worse, just slightly different. I don't think I could tell if I didn't know.
Notes/tips.
Tire after bead set
Ready for re-install
Ready to roll
I recently purchased a 2016 400 and it already needed at tire at 5200 miles. Not wanting to replace the tire yearly I decided to join the darksiders and purchased a FEDERAL FORMOZA GIO ALL-SEASON RADIAL TIRE - 155/70R13 75T from Amazon.
Following the videos by Mitch I removed the rear tire. I did not remove the lower side panel, but reached underneath to loosen the exhaust.
I found a shop to swap the tires. (I've done it before on other bikes but given the small diameter I decided to just pay. My suggestion on finding a shop is to look for a shop that does a lot of dirt bikes and ATV's in a run down building. Pay cash and see what they'll do.
He got the tire on no problem but the bead would not set. It was cold and he was out of propane for his heater. He ran it to 85psi but it would not set.
I brought it home mounted but the bead remained unset. I put it on the bike and drove it hard around some corners...NO I DID NOT. NOT AN IDIOT (today at least).
It was at about 60 psi and after a few hours by the heater it still wouldn't seat.
I lowered the pressure, lubed it up, and tried again. No luck. Multiple tries. Each time one section of the tire would not be seated and was held up on the internal ridge. I tried vibration with a reciprocating saw, tapping with mallet, rotating, changing which area didn't seat and nothing would do it.
I decided that I should try higher pressure. I put the tire in an enclosure and moved about 60 feet away behind another barrier and a vehicle. If you decide to raise the pressure above a reasonable level (I feel OK up to 70, but use your judgement) use multiple barriers. The second barriers are to stop the shrapnel if the first one is damaged.
I rigged my compressor and regulator so that the hose was a long distance with a locking chuck on the tire. I tried 90psi and no luck. I then turned the regulator up to 120 and bled some air so the compressor cycled on. Somewhere between 100 and 115 both beads popped into place. Sweet sound.
When looking at the tire at lower pressure I was becoming convinced it would never work. But it did.
I remounted it w/o issue and took it for a test ride (straight lines, low speed) with no issues. It feels slightly different than with the stock tire but not worse, just slightly different. I don't think I could tell if I didn't know.
Notes/tips.
- Wash wheel before you start. I would have saved a lot of hassle. I knew i should but...
- Did not balance tire. Shop couldn't with the bead set and I didn't want to take it back in tomorrow. Does not seem to be an issue.
- There does not seem to be a substitute for pressure for some of these tires. I tried heat, more lube (better and more lube may have helped), vibration, rotating, etc). Pressure can damage tire, rim and you. If you don't know how to be safe don't do it. Error on the side of caution.
- I was able to install it with not modification to anything while fully inflated. Had to push past the internal plastic fender at top but only about 1/4" of interference that was easily overcome.
- The valve stems are terrible to use. Almost impossible to get the majority of chucks or pressure gauges on. Designer did not consider usability.
- Was able to hold the brake with one hand while loosening/tightening axle nut (used torque wrench to tighten.)
- This is not a beginner project. If you haven't set tire beads before, if you're not familiar with all the steps I would not recommend making darksiding a learning project. Get help or find a shop to do it.
Tire after bead set
Ready for re-install
Ready to roll